User Report BODE Chemie GmbH
The FASTEC 4 PRO software solution at BODE Chemie GmbH, a company of the HARTMANN Group.
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The Software Solution FASTEC 4 PRO at BODE Chemie GmbH
As one of the leading manufacturers in Europe, BODE Chemie GmbH, which is based in Hamburg and is a subsidiary of PAUL HARTMANN AG, Heidenheim, offers products and solutions for disinfection, cleaning, care and skin antisepsis. Together, they market comprehensive system solutions for the healthcare industry that are available in more than 50 countries around the globe. The goal of the digitalization process was to create a transparent, digital recording system that can meet all of BODE Chemie’s production requirements today and in the years to come.
- Industry: Pharma
- In use: FASTEC 4 PRO with the modules Machine Data Acquisition (MDA), Production Data Acquisition (PDA) as well as the additional functions Alerting, Mobile Client, Online Monitoring, KPI Configurator, Process Data Acquisition, Process Messages.
- Goal: Alignment of production towards complete transparency at all levels, for sustainable optimization of all processes.
“With FASTEC, we got the usability and data quality we were looking for. The individual generation of views and overviews as well as the general clarity convinced us.“
“Thanks to FASTEC, our communication is now fact-based and thus on a completely different level.
FASTEC 4 PRO helps us a lot with monitoring. When we set new records, we can record it accordingly and celebrate it with the team.“
“Thanks to the extensive evaluations, we were able to clearly focus on the production performance and thus implement optimizations. That would not have been possible without the software solution from FASTEC.“
"There is always a trusting and open communication and collaboration, in which both sides can contribute ideas and thus a collaborative development takes place. FASTEC is always available and reliably takes care of our concerns.“
Short and Precise
Reasons for Choosing FASTEC:
Data security and integration were the top priorities. The integration of specifications from the GMP guidelines was taken into account. In addition, the performance and usability of FASTEC 4 PRO were important. Due to its ease of use, processes can be optimally supported. Support is also available throughout and the price-performance ratio was right. In addition, the entry into digital manufacturing with the easyOEE productivity measurement device already showed a clear added value. Therefore, the positive experience with easyOEE also contributed to the decision to continue the project with the MDA/ PDA solution from FASTEC.
In the test phase, the focus was on the evaluation of downtimes. Through order-related downtime recording, the downtimes could be substantiated with the easyOEE. Based on this data, BODE Chemie GmbH was able to identify the most common reasons for downtime and derive focal points for optimization measures. The introduction of easyOEE ensured that awareness was created for optimization potential in production. In 2018, the project then started with FASTEC 4 PRO. The simple commissioning and problem-free expansion of the software at all terminals was a major advantage. In the meantime, FASTEC 4 PRO has been extended to all production lines.
The OEE targets were in the upper, double-digit range and the expectations for optimization with FASTEC were even exceeded. Since the introduction of FASTEC 4 PRO, documentation via the terminals has become much easier and faster. This has more than halved the effort for the company and the entire OEE history is available at the push of a button.
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