{"id":45259,"date":"2022-03-10T13:10:28","date_gmt":"2022-03-10T12:10:28","guid":{"rendered":"https:\/\/www.fastec.de\/uncategorized\/entspannt-planen-feinplanung-und-fertigungssteuerung-mit-manufacturing-execution-systems-mes-von-fastec\/"},"modified":"2024-06-13T13:57:24","modified_gmt":"2024-06-13T11:57:24","slug":"entspannt-planen-feinplanung-und-fertigungssteuerung-mit-manufacturing-execution-systems-mes-von-fastec","status":"publish","type":"post","link":"https:\/\/www.fastec.de\/en\/spotlight\/entspannt-planen-feinplanung-und-fertigungssteuerung-mit-manufacturing-execution-systems-mes-von-fastec\/","title":{"rendered":"Relaxed Planning: Detailed Scheduling and Production Control with Manufacturing Execution Systems (MES)"},"content":{"rendered":"\t\t
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Um Auftr\u00e4ge aus dem ERP-System auf Fertigungsebene optimal verplanen zu k\u00f6nnen, unterst\u00fctzen im MES integrierte Feinplanungsmodule. Dies ist auch bei nicht optimaler Stammdatenqualit\u00e4t m\u00f6glich.<\/p>

Getting started with digitalized Production Planning <\/b>is often seen as a huge hurdle that needs to be overcome before the first successes can be achieved. However, this is a misconception. Even the first, simple step of recording data digitally and in real-time shows clear success compared to Excel-based planning, for example. Faster response times allow you to react flexibly to changes, saving time and resources. It is therefore also worth starting with small steps on the path to digitalized production planning. Our new additional function “Preplanning” supports you in this. You can find out more about this at the end of the item, but for now we will focus on the planning itself.<\/p>

Detailed Scheduling is when<\/b> orders and operations are not just assigned to a specific shift and machine group, as is usually the case in ERP planning, but are scheduled for a specific machine and at a relatively precise time, e.g. on the basis of minutes. In the course of production control, current data from production, e.g. work progress or machine statuses, are included in the planning. The more information about the current production status that can be taken into account, the higher the probability that order planning can be implemented accordingly. At the same time, the real-time connection via an MES ensures that it is possible to react promptly to unexpected problems, e.g. machine malfunctions or a lack of resources. Planned maintenance of machines or tools, on the other hand, is automatically displayed so that the employee responsible can already take this into account in their planning. In multi-stage manufacturing or production, further benefits also arise from the fact that current material stocks such as raw materials or intermediate products can be taken into account in the planning. Unnecessary waiting times due to a lack of stock are recognized before the actual production, so that countermeasures can be taken in the planning. The potential of (partially) automated Detailed Scheduling using an MES is therefore obvious.<\/p>

Planning is at the heart of production for manufacturing companies. Optimized planning and coordination of the individual processes can have immense leverage effects that greatly reduce throughput times and setup times.<\/span><\/p><\/blockquote>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Implementation of the High Planning Requirements:<\/h3>\n

Efficient planning of production and planned orders is the basis for cost-optimized and sustainable production. Delivery dates can also only be met with good planning. It must also be possible to react flexibly to changes in plans. A detailed planning module integrated into the MES helps to manage these complex requirements. It also offers the advantage that, due to its proximity to production, newly planned dates can be distributed paperlessly via terminals and a central plan is available for all to view. This is an essential information tool for sales, maintenance and quality assurance, among others. Thanks to the holistic MES integration, all stakeholders know when they can and must carry out their activities – this ensures complete transparency at all levels.<\/p>\n

Production Planning with static setup times, as is still often the case in practice, can distort the overall plan and make it inefficient. Depending on the previous occupancy of the line and optimized sequence planning for production orders, setup times are dynamic. Cleaning and contamination matrices are crucial for deriving setup matrices and thus more accurate setup times.
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With the Detailed Scheduling module in MES FASTEC 4 PRO, you also have the option of defining individual set-up rules. In contrast to extensive matrices, the effort required for a broader product range is significantly reduced and hardly any subsequent maintenance is necessary.<\/p>\n

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Semi-automated planning in the MES gives your planners the flexibility they need to act individually and reliably – and takes the pressure off their day-to-day decision-making processes!<\/span>
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Functionality of the FASTEC 4 PRO Module “Detailed Scheduling\/Control Center” | Graphic: FASTEC GmbH<\/i><\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The MES module “Detailed Scheduling\/Control Center”<\/b> consists of several tools that save a lot of time compared to planning methods with spreadsheets or planning boards. Examples:<\/p>