{"id":45216,"date":"2022-04-25T10:34:03","date_gmt":"2022-04-25T08:34:03","guid":{"rendered":"https:\/\/www.fastec.de\/uncategorized\/digitale-produktion-pharma-kosmetik\/"},"modified":"2024-06-13T12:38:21","modified_gmt":"2024-06-13T10:38:21","slug":"digitale-produktion-pharma-kosmetik","status":"publish","type":"post","link":"https:\/\/www.fastec.de\/en\/uncategorized\/digitale-produktion-pharma-kosmetik\/","title":{"rendered":"Optimized Digital Production in the Pharmaceutical, Medical Technology and Cosmetics Industries with Planning and Transparency"},"content":{"rendered":"\t\t
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Nothing is left to chance in the production of active ingredients. The smallest deviations in the production process, impurities in the subsequent packaging or incorrect labeling can render the product unusable. This is why high quality standards and documentation requirements apply in the pharmaceutical industry. The FDA guidelines 21 CFR Part 211 as well as the EU GMP guidelines and GAMP 5 for the introduction of automated systems apply. The control and documentation of processes in particular are subject to strict regulations, which is why they can make the introduction of manufacturing execution systems (MES) a costly and time-consuming process.<\/p>

Whether controlling processes, planned maintenance of systems or quality assurance of products \u2013 production itself offers further challenges for the industry: lines such as those used today in filling or packaging, for example, generally consist of a large number of interlinked units, which means they have an inherent potential for disruption. The high investment costs coupled with the high personnel requirements on the lines make production downtimes a major cost risk. Therefore, all measures that lead to a significant reduction in downtimes in the long term are a worthwhile investment.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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How Can the Path to Optimized Digital Production Succeed Under These Conditions?<\/h3>

Software-supported permanent productivity monitoring and basic fault analysis of the machinery can significantly reduce downtimes and cut costs. Without interfering with the existing control systems, additionally installed light barriers provide the necessary signals. The validated processes are not affected by this.<\/b> The implementation is significantly faster and comparatively inexpensive.<\/p>

On average, projects carried out by us achieve productivity increases in the double-digit percentage range. Machine Data Acquisition (MDA) constantly monitors the productivity of lines and systems and records any faults that occur. It uses meaningful KPIs (such as the OEE key figure) and provides these in informative analyses. This makes Machine Data Acquisition the first step towards sustainable production optimization in many of our projects.<\/p>

The FASTEC 4 PRO Detailed Scheduling\/Control Center module gives you transparency at all levels. Production coordinates the dependencies between the bulk, filling and packaging departments. Throughput times can be shortened by minimizing setup times. Live data from production also allows you to react in real-time to unexpected events. This also convinces the employees, as Belal Al-Shaibani Process Manager, MEDICE Arzneimittel P\u00fctter GmbH & Co. KG confirms.<\/p>

For us, this transparency has led to further reductions in downtime and a high level of acceptance of the system among our employees.<\/span><\/p><\/blockquote>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Your Benefit:<\/span><\/h3>