User Report Dr. Wolff Group

Digital Production Planning: Holistic View Of Multi-Stage Production And Bidirectional SAP Connection.

The full report is available for download.

Digital Production Planning At Dr. Kurt Wolff GmbH & Co. KG

The Dr. Wolff Group is a fourth-generation family business in Bielefeld with around 800 employees. The products are world-renowned and the company operates in over 60 countries.

Die Unternehmensgruppe teilt sich in zwei Tochterfirmen. Dr. Kurt Wolff entwickelt Haarpflege- und Styling-Produkte, Haarfärbemittel, pflegende und dekorative Kosmetik sowie Zahnpflege. Die Marken ALCINA, Alpecin, Bioniq, Karex und Plantur sind hier zu Hause. Dr. August Wolff stellt dermatologische und gynäkologische Arzneimittel sowie Medizin- und Kosmetikprodukte für die Marken Vagisan und Linola her.

  • Industry: Pharmaceuticals and cosmetics
  • In Use: Production Planning from FASTEC with the functions
    Preplanning and Detailed Scheduling functions
  • Benefit: Mastering complexity – holistic representation of multi-stage production processes and centralized information processing for consistent transparency were the focus of the project

Short And Precise

Initial Situation Relevant Master data for production was managed and rough planning was carried out in SAP. Detailed Scheduling and production control took place in a complex Excel spreadsheet, which had a high degree of variability and many intervention options. Due to the very high product diversity in the different distribution channels, the previous planning reached its limits. It was only suitable for the challenges of multi-stage production to a limited extent and relied heavily on the experience and knowledge of the employees. Objective The transfer of knowledge among employees was to be improved and planning support was to be added. Information that was previously only available in the heads of planning employees should be saved in the software in the long term. It was also important to create transparency about restrictions, rules and processes and make them accessible to employees. In order to reduce the maintenance effort, redundant data was eliminated, thereby eliminating the need to compare data in Excel and SAP. This also avoids transfer errors. Approach Dr. Kurt Wolff formed a core team for the project, which consisted of SAP system managers and Production Planners. This provided the necessary know-how for the integrated processes. Adaptations in SAP were avoided and the adaptation of FASTEC was preferred.only conditionally suitable and relied heavily on the experience and knowledge of the employees.

Do You Have Special Requirements For Digital Production Management?

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Who We Work For

From automotive suppliers to food producers, pharmaceutical companies to toy manufacturers, from highly specialized niche suppliers to ambitious medium-sized companies to large international corporations – over 400 customers around the globe rely on Software for Production – made in Paderborn. Among them:

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FASTedge SFT15

The 15-inch touch terminal is required for each machine. It has a universal RFID reader and two digital inputs for machine connection as standard.

MES-Einstieg, Edgebox, Terminal, Tablet, MES

FASTedge Box

Both the terminals and the machines are connected to the EdgeBox via LAN or WiFi. The cloud connection is made via your network or mobile communications. At least one EdgeBox is required. The system can later be moved to your own server.

Edgebox, MES, MES-Einstieg, Hardware, MES-Lösung, Produktion

User

Personal users are required to report the collected data. The number of employees involved in data acquisition in your production does not matter.

Systems

Each line and machine in your production is licensed individually.